Page 60 - Shawl Weaving Artisan - TT
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Textile & Handloom                                      Related Theory for Exercise 1.3.33
       Shawl Weaving Artisan - Power Looms and Handlooms

       Healds used in weaving

       Objectives: At the end of this lesson you shall be able to
       •  list the types of healds used in weaving.

       1  Introduction: Healds (or heddles) are an essential   •  Used in high-speed looms for better warp control.
          part of the weaving process. They are responsible   Open-ended healds
          for controlling the warp threads, creating the shed
          through which the weft passes. The selection of healds   •  Feature an open loop at the top and bottom for easy
          depends on the type of loom, fabric specifications, and   warp insertion.
          weaving technique. This lesson explores different   •  Used  in  automatic  drawing-in  looms  to  reduce
          types of healds based on their material, structure,   downtime.
          and function.
                                                            4  Types of healds based on function
       2  Types of healds based on material
                                                            Harness healds
       Wire healds
                                                            •  Attached to harness frames that control multiple warp
       •  Made of thin, high-quality steel wire.               threads.
       •  Have an eyelet (central opening) to pass the warp   •  Used in multi-shaft looms for twill, satin, and dobby
          thread through.                                      weaves.

       •  Used in power looms and high-speed automatic      Doup healds
          looms.
                                                            •  Special healds used in leno weaving (net and gauze
       •  Provide smooth passage for the warp thread, reducing   fabrics).
          breakage.
                                                            •  Help in twisting warp threads to create open mesh
       •  Available in different sizes based on warp thickness.  structures.
       Flat steel healds                                    Jacquard healds
       •  Made of flat steel strips for greater stability.  •  Found in Jacquard looms for intricate pattern weaving.

       •  Stronger and more durable than wire healds.       •  Each warp thread is controlled individually for highly
       •  Used in high-speed industrial looms.                 detailed designs.
       •  Reduces warp entanglement and friction.           •  Used  in  weaving  brocade, damask,  and  tapestry
                                                               fabrics.
       Synthetic healds
                                                            Cord healds
       •  Made from polyester or nylon.
                                                            •  Made of fine cords instead of wire or steel.
       •  Lightweight, flexible, and corrosion-resistant.
                                                            •  Used in some traditional and Jacquard looms.
       •  Common in handlooms and Jacquard looms.
                                                            •  Provide smooth movement of warp threads, reducing
       •  Reduce friction and wear on warp threads.
                                                               breakage.
       Gut healds                                           5  Types of healds based on eyelet shape
       •  Made from twisted gut fibers or strong cotton fibers.
                                                            Round eye healds
       •  Traditionally used in handlooms.
                                                            •  Standard circular eyelet for guiding warp threads.
       •  Less durable than modern steel or synthetic healds.  •  Commonly used for general weaving.
       3  Types of healds based on structure
                                                            Oblong eye healds
       Ordinary healds
                                                            •  Have an elongated eyelet to allow freer movement of
       •  Have a simple single eye in the middle for warp      warp threads.
          threading.                                        •  Reduce friction in high-speed weaving.
       •  Used in plain weaving and basic fabric structures.
                                                            Twin eye healds
       Twisted wire healds
                                                            •  Feature two eyelets instead of one.
       •  Twisted wire construction provides added durability.


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